Nav Console

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Paul
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Nav Console

Post by Paul »

In a PM late last week, Larry asked me if I could explain how I built my nav console so I thought that I would post it so anybody who wants one could take a shot at it. Before starting, the first thing to figure out is what you want to have in it. You could have GPS, depth sounder, VHF radio, stereo or even a glove box. Once you decide you'll know how big the face of it will have to be.

In mine I have a GPS, depth sounder and an Impulse Loran C / depth sounder combination.

Image

In the bottom side I installed a courtesy light and a Shakespeare auxiliary speaker for the VHF radio.

Image

To get the ball rolling, I first made a model of it from card board and masking tape. Be sure to make the face tall enough so that there it is at least 1/2" of wood above the openings for the electronics at the narrowest point. (Notice that it's made with the face on a slight down angle, this way the screens are facing me directly when I'm at the helm.) Holding the model where it was to be installed, I would mark where it needed trimming then take it back down and make the cuts. I then repeated this until the fit was good. The next step involved disassembling the model and using the pieces as a template to transfer the them onto 1/4" ply wood. Grooves had to be cut thru two of the three plies in the front edge of the bottom piece to bend it slightly upward. Epoxy was used to hold it in place. (see the bottom picture) After cutting the wood pieces, I then assembled them using West System resin and a light roving in the corners. I also added West System resin and a light roving across the areas where a hole would be drilled for mounting. Next the console was fit into place and filed to fit where necessary. The holes for the electronics were then cut out and the mounting holes were also drilled.

I wanted to keep installation simple. It needed to be easy for one person to put up and just as easy to remove for service. This was achieved by a trip to Home Depot where I picked up some small angle brackets. The one that screws into the roof required an extra bend but other that that, I used them as purchased. The ones that are attached to the upper front edge of the console are held in place with a screw and "T" nut on the opposite side. Four pairs of these were installed with two centered in the console and the other two in the top front corners to keep the unit from shifting side to side. The idea of these brackets is that I can lift the console up against the roof aft of the brackets, then slide the console forward and the tabs will lock together.

Image

Once in place, a row of four screws holds the forward edge of the console to the roof.

Image

Once I was happy with the fit it was now time to cover it. Since power sewing is not one of my talents, I had to figure out another way to do it. Using a spray adhesive I glued a layer of light foam padding on the outside. Next the console was covered with vinyl which was fastened on the inside with staples. Contact cement would have worked as well but staples were quicker. I also wanted something to trim off the top edge but didn't want to buy a whole roll of piping. Instead I used a piece of #10 gauge wire wrapped in vinyl and stapled it to the top edge.

Image

Well, that's pretty much it in a nut shell. Keep in mind that this is not the only way to tackle this project. There can be several different ways to assemble, cover, mount and outfit these units. You simply have to choose what will work for you. :D
Paul
"Cruise Control" 1978 F-26HT
"No Control" 2012 9' Grand RIB
rbcool
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Post by rbcool »

Looks great Paul :wink: I would do that if I had a hard top.

Ron 8)
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Post by foofer b »

I keep hiitting my head on mine. Guess I am a slow learner.


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randyp
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Post by randyp »

Thanks for the info, Paul. I have thought about this and probably won't do it, but I really like how you've organized the electronics overhead. I mounted my GPS/Sounder directly on the overhead and have a mess of wires coming down the inside edge of the windshield frame. I like how you've got everything consolidated with what looks like a cable conduit, it that correct?
Randy P
1977 F-26 HT
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larglo
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Post by larglo »

Paul,

I sure do thank you for the pic's. I copied and pasted all of it into WORD, so I can go over it all slowly and absorb just how you did it. I think it's great.

I will be doing this sometime this early summer. So far I want to put the GPS, radio, VHF radio, in-dash compass, in the console, and a couple other items. The light was a great idea, so I'll add that too.

I already have the ply-wood, so only need the vinyl, and material to make the trim where the console meets the roof.
At first I didn't understand how you mounted it, but after looking again, it hit me, and thats a great idea. :D

Thanks very much again. :D :D

Larry
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Post by larglo »

Paul,

After looking at the picture of the rear, the GPS and others look a lot thinner than my EAGLE GPS. Did you take them out of the case before you installed them?

Larry
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Post by larglo »

Paul,

Never mind, I just looked at mine, and I can what thye deal is now, and why they look so thin.

Larry
larglo
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Post by larglo »

foofer,

I saw yours too, and saved the pic. You have a cover just like the one I have for my radio.

Thanks

Larry
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Paul
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Post by Paul »

Randy,

The wires go up to the console thru flexible conduit purchased from Home Depot. In the picture you'll see two pieces of this. The first one is for the wires to the radar arch and the second one is for the console. Since the wires for the console have plugs on them, it would be impossible to feed them thru the conduit so instead I made one split in the conduit with a utility knife, pried it open and capped these wires with it. You cant see the split since its on the back side of the conduit.

Larry,

All of the electronics are removed in that picture. The only one that is deep is the Impulse unit. The two Garmin units are thin and what you see in the picture are the flush mount quick release brackets.
Paul
"Cruise Control" 1978 F-26HT
"No Control" 2012 9' Grand RIB
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randyp
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Post by randyp »

Thanks, Paul. I figured it was cable conduit. Just bought some of the pre-split stuff and I'll replace my cobbed up mess with that this spring.
Randy P
1977 F-26 HT
"Blue Heron"
larglo
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Location: Mt Juliet, TN. Percy Prist Lake, Fate Sanders Marina

Post by larglo »

Was able to get to the boat yesterday and took some cardboard with me. I was able to make templates that follow the curvature of the HT. I will try and make simulated console today. Got to take measurement to see how wide I'll need it, and how deep it will have to be to accommodate what I would like to install in it.

The one thing I may change in Paul's design is how it attaches to the roof. I'm looking at using a piano hinge where it attaches near the windshield and chrome i" "L" brackets to hold it up.

This will allow quick access by letting it drop down to add gauges, switches etc, in the future. I hope to take pic's as I go.

Larry
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