Heat Exchanger
Moderators: BeaconMarineBob, Moderator, BeaconMarineDon
Heat Exchanger
I will be replacing the rubber end caps on the heat exchanger and was curious if you need sme type of sealant on them.
- prowlersfish
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- Joined: Sat Nov 05, 2005 6:56 pm
- Location: Lower Chesapeake Bay ,Va
Both Mercruiser and Crusader recommend using a sealant. Here's a quote from Crusader that is identical to Merc
1. Remove the bolts securing the heat exchanger
end plates. Remove the end plates and gaskets.
2. Clean the water passages in the heat exchanger
by inserting a suitable-size wire brush into each
passage. Use compressed air to blow out loose
particles.
3. Clean the gasket surfaces on the end plates and
the heat exchanger. Apply PerfectSeal to both
sides of the new gaskets. Install the end plates
and the new gaskets onto the heat exchanger.
Install the bolts and tighten securely.
4. Start the engine and inspect for leaks.
Personally I've always used a very thin coat of grease to almost any wet location gasket.
Ron
1. Remove the bolts securing the heat exchanger
end plates. Remove the end plates and gaskets.
2. Clean the water passages in the heat exchanger
by inserting a suitable-size wire brush into each
passage. Use compressed air to blow out loose
particles.
3. Clean the gasket surfaces on the end plates and
the heat exchanger. Apply PerfectSeal to both
sides of the new gaskets. Install the end plates
and the new gaskets onto the heat exchanger.
Install the bolts and tighten securely.
4. Start the engine and inspect for leaks.
Personally I've always used a very thin coat of grease to almost any wet location gasket.
Ron

When you can't make them see the light, make them feel the heat.
Ronald Reagan
1987 F36 Tri-Cabin
Twin 270 Crusaders
"Special K"
Upper Bay, Chesapeake Bay
http://www.photobucket.com/albums/ff424/rbcool/
Ronald Reagan
1987 F36 Tri-Cabin
Twin 270 Crusaders
"Special K"
Upper Bay, Chesapeake Bay
http://www.photobucket.com/albums/ff424/rbcool/
- prowlersfish
- 2025 Gold Support
- Posts: 12725
- Joined: Sat Nov 05, 2005 6:56 pm
- Location: Lower Chesapeake Bay ,Va
I would try Bob @ Beacon here. If they don't have what you need try this :
Marineparts.com
GASKET SEALING COMPOUND, 4 OZ.
"Replaces: Mercury 92-802881A 1, 92-34227 1 (Perfect Seal), OMC 317201, 508235 (Gasket Sealing Compound). A slow drying, non-hardening brush-top sealant. Gasoline, oil and grease resistant.",
SKU: 47-37559
Price: $8.35
Ron
Marineparts.com
GASKET SEALING COMPOUND, 4 OZ.
"Replaces: Mercury 92-802881A 1, 92-34227 1 (Perfect Seal), OMC 317201, 508235 (Gasket Sealing Compound). A slow drying, non-hardening brush-top sealant. Gasoline, oil and grease resistant.",
SKU: 47-37559
Price: $8.35
Ron

When you can't make them see the light, make them feel the heat.
Ronald Reagan
1987 F36 Tri-Cabin
Twin 270 Crusaders
"Special K"
Upper Bay, Chesapeake Bay
http://www.photobucket.com/albums/ff424/rbcool/
Ronald Reagan
1987 F36 Tri-Cabin
Twin 270 Crusaders
"Special K"
Upper Bay, Chesapeake Bay
http://www.photobucket.com/albums/ff424/rbcool/
- prowlersfish
- 2025 Gold Support
- Posts: 12725
- Joined: Sat Nov 05, 2005 6:56 pm
- Location: Lower Chesapeake Bay ,Va
I did find PerfectSeal listed in some of my gas books , however looking at my Diesel info nothing is shown .
Almost eveyone I have seen leaking had lots on sealant on it . So don't over do it .
I will keep doing dry
Almost eveyone I have seen leaking had lots on sealant on it . So don't over do it .
I will keep doing dry
Boating is good for the soul
77/78 TROJAN F36 Conv.
6BTA Cummins diesels
Life is to short for a ugly boat
77/78 TROJAN F36 Conv.
6BTA Cummins diesels
Life is to short for a ugly boat

- alexander38
- Ultimate User
- Posts: 3179
- Joined: Sat Sep 27, 2008 6:48 am
Wet , dry. How about a little silicone compound and call it quits. And leaving the rubber dry can hurt.



Carver 3607 ACMY 454's Merc's
10' Dinghy 6hp Merc.
La Dolce Vita
Let's hit the water !
http://s852.beta.photobucket.com/user/t ... 8/library/
10' Dinghy 6hp Merc.
La Dolce Vita
Let's hit the water !
http://s852.beta.photobucket.com/user/t ... 8/library/
- prowlersfish
- 2025 Gold Support
- Posts: 12725
- Joined: Sat Nov 05, 2005 6:56 pm
- Location: Lower Chesapeake Bay ,Va
- alexander38
- Ultimate User
- Posts: 3179
- Joined: Sat Sep 27, 2008 6:48 am
Compound !! Not rtv, compound is a silicone lube non-harding Navy uses it to keep rubber gaskets soft and pliable, can't use rtv on heat exchangers it could get in the tubes.
Carver 3607 ACMY 454's Merc's
10' Dinghy 6hp Merc.
La Dolce Vita
Let's hit the water !
http://s852.beta.photobucket.com/user/t ... 8/library/
10' Dinghy 6hp Merc.
La Dolce Vita
Let's hit the water !
http://s852.beta.photobucket.com/user/t ... 8/library/
Well how about 5200
JUST K I D D I N G
In all honesty...... on that type of gasket I usualy use a lube, then wipe it off with my fingers. Keeps the gasket supple, holds it in place while installing, and I have never seen a leak. Ditto on raw water pump gaskets at the inspection plate.
Ron



In all honesty...... on that type of gasket I usualy use a lube, then wipe it off with my fingers. Keeps the gasket supple, holds it in place while installing, and I have never seen a leak. Ditto on raw water pump gaskets at the inspection plate.
Ron

When you can't make them see the light, make them feel the heat.
Ronald Reagan
1987 F36 Tri-Cabin
Twin 270 Crusaders
"Special K"
Upper Bay, Chesapeake Bay
http://www.photobucket.com/albums/ff424/rbcool/
Ronald Reagan
1987 F36 Tri-Cabin
Twin 270 Crusaders
"Special K"
Upper Bay, Chesapeake Bay
http://www.photobucket.com/albums/ff424/rbcool/
- alexander38
- Ultimate User
- Posts: 3179
- Joined: Sat Sep 27, 2008 6:48 am
5200 !
this is clearly a place for Homer home owner tub and tile off white sealer RTV.
and yes I'm a smarta$$




Carver 3607 ACMY 454's Merc's
10' Dinghy 6hp Merc.
La Dolce Vita
Let's hit the water !
http://s852.beta.photobucket.com/user/t ... 8/library/
10' Dinghy 6hp Merc.
La Dolce Vita
Let's hit the water !
http://s852.beta.photobucket.com/user/t ... 8/library/
- prowlersfish
- 2025 Gold Support
- Posts: 12725
- Joined: Sat Nov 05, 2005 6:56 pm
- Location: Lower Chesapeake Bay ,Va